The Hardware Bottleneck AI Can’t Fix

Podcast Archives - Software Engineering Daily52mJune 2, 2026
AI-Generated Summary

Hardware engineering is trapped in a pre-software era of slow, manual processes—where testing an aircraft can take days just to retrieve data from a hard drive, and a single failed rocket test can cost tens of millions. Jason Haack, CEO of Nominal, argues that the real bottleneck isn’t engineering talent or materials, but the absence of software-like tooling: observability, CI/CD, and real-time feedback loops. Nominal’s platform tackles this by managing the entire hardware data supply chain—from high-frequency sensor streams and video feeds to post-test analysis and live control room dashboards—enabling teams to treat physical assets like 'pets' rather than 'cattle.' The result? A feedback loop that’s still orders of magnitude slower than software, but one that’s now being accelerated by AI agents, data lineage, and intent-based UIs. Yet, as Haack warns, we’re not ready to let AI design rockets—yet. The real frontier isn’t automation, but cultural and technical alignment: building systems where data is shared, trusted, and interpretable across every phase of development, from design to manufacturing to operations.

Key Takeaways
1

Hardware testing still relies on physical data retrieval—like removing hard drives from aircraft—leading to 1-2 day delays, unlike software’s instant feedback loops.

2

Nominal’s platform unifies high-frequency sensor data, video, and simulation outputs into a single system, enabling real-time control room monitoring and post-test analysis.

3

The core challenge in hardware is not engineering speed, but data management: 10,000+ sensors at 10kHz+ generate petabytes of data that must be preserved, tagged, and correlated.

4

AI agents are transforming software development with rapid feedback loops, but hardware remains constrained by physical testing cycles and safety risks.

5

To enable AI in hardware, teams must first build robust data lineage, event tagging, and shared data catalogs so agents can learn from real-world outcomes.

…and 3 more takeaways available in PodZeus

Chapters
0:00
2 min

The Hardware-Software Divide

Software engineering has mature tooling for observability and CI/CD, but hardware engineering lacks equivalent feedback loops, data infrastructure, and real-time monitoring.

2:00
2 min

Introducing Nominal: The Data Platform for Hardware

Nominal is built to help hardware teams move at software speed by managing the entire hardware data supply chain—from sensor data to control room dashboards.

4:00
2 min

The Cost of Physical Testing

Testing a rocket or aircraft can cost millions and take months; a single test fire lasts seconds but represents years of investment, making data loss unacceptable.

6:00
2 min

From Hard Drives to Streaming Data

The shift from batch data retrieval to real-time streaming creates new architectural challenges, especially when integrating Starlink or other live data sources.

8:00
2 min

The Dual Path: Real-Time Monitoring & Post-Test Analysis

Nominal supports both low-latency control room dashboards and deep post-test analysis, requiring two distinct but synchronized data pipelines.

High-Impact Quotes
So the example I always give is like, if you're building a rocket engine as a startup, you know, you might spend years and tens of millions of dollars getting to the point of doing your first rocket fire test. And even if that rocket fire only lasts eight seconds or something, but like you never want to throw any of that data. That's your entire company is essentially that data asset that you got from that test.
Jason Haack14:26
Like the quip I always share is that if you ask an LLM about the way a jet will perform, it's not thinking in terms of physics. It's kind of thinking in terms of humans who have translated physics into English and that it is itself composing the concepts of English summaries.
Jason Haack38:09
you have a multi -hour flight and you're trying to kind of plot it and allow people to zoom in on regions of interest. How do you make sure that those like zoomed out plots don't tell a lie and don't hide a data point that could be critical?
Jason Haack51:01
Speakers

Host

Kevin Ball

Guest

Jason Haack
Topics Discussed
hardware data management95%high-frequency sensor data92%real-time control room monitoring90%data lineage in hardware88%AI in physical engineering87%simulation vs hardware testing85%fleet observability80%intent-based UIs78%
People & Brands

Nominal

organization

25xPositive

Jason Haack

person

12xNeutral

Kevin Ball

person

10xNeutral

SpaceX

organization

6xPositive

Starlink

organization

5xPositive

Tesla

organization

4xPositive

Air Force

organization

3xNeutral

Fidelity

organization

2xPositive

Tiger Data

organization

1xPositive

Turbo Puffer

organization

1xPositive

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